I. Product Introduction

Terminal block automatic assembly equipment is the core equipment for realizing the full process automation of terminal crimping, insertion, locking, detection, and sorting in electronic and wire harness manufacturing. Its core value lies in replacing manual labor, improving production capacity and yield, reducing labor and quality costs, and adapting to batch production scenarios such as wire harnesses, connectors, and terminal blocks. It is particularly suitable for precision terminal assembly in industries

II.Key Technical Parameters

Item Parameter Remarks
Wire diameter adaptation 0.08–6.0mm²(AWG32–AWG10) Covering fine wire to thick power wire, multi-core wire compatible with 2-13 cores
Cutting line length 35mm–20m(customizable) Standard machine maximum 1.5m, long line material can be customized for extended models
Positioning accuracy ±0.02–0.05mm Affects the accuracy of soldering position, precision connectors need to be ≤± 0.03mm
soldering Temperature 220–350℃(PID ±3℃) Adapt to different wires and solder wires to prevent core wire burns
Production capacity 1000–12000 pcs /hour Single core wire approximately 6000-12000 pieces/hour, multi-core sheathed wire approximately 1000-3000 pieces/hour
Yield ≥99% Visual and electrical dual detection, reducing manual misjudgment rate
Power/Air Source AC220V 50Hz / 0.4–0.6MPa Adapt to factory standard power conditions

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III、 Core advantages

Quality improvement: The solder consistency reaches over 99%, reducing defects such as virtual soldering, solder bead damage, and core wire damage.

Efficiency improvement: The production capacity is increased by 3-5 times compared to manual labor, supporting 24-hour continuous operation and short changeover time.

Cost reduction: Reduce labor costs, minimize waste of tin and wire materials, and shorten debugging time.

Traceability: Solder parameters and testing data can be recorded and uploaded for quality traceability and production management.